REIT RT9A Concrete Block Automatic Production Line
Technical Specification
Pos.1 Stationary block machine REIT RTQT9
固定式瑞图RTQT9型混凝土砌块成型机
Pallet size栈板尺寸 : 1350 × 700 ×14 mm（钢质Steel）
Minimum product height产品最小高度 : 50 mm
Maximum product height产品最大高度 : 300 mm
Work area 成型面积 :1250 ×640mm
Operation Cycle 成型周期 :15-25s(depend on the products)
Capacity/per Pallet 成型数量 :9 hollow blocks 400×200×200mm
Vibration Motor振动电机 :2×7.5kw
Up Mould Vibration Motor 上模振动电机 :2×1.1kw
The power of hydraulic station
液压站驱动功率 :30kw
The rated pressure of hydraulic station
液压站额定压力 :16MPa
Machine weight 设备自重 :app 10 ton
Machine weight including 2nd feeding device带面料: app 12 ton
The block machine can be universally used for the manufacturing of pavers with and without face mix, kerbstones, hollow blocks and similar elements
混凝土砌块成型机可以生产各种彩色铺地砖、空心砌块、路沿石等多种混凝土制品。
Body. The machine is built of strong section steel with 4 guiding columns. Height adjustment of feed table is made through a hand winch. The capacity of the base concrete storage hopper is approx.1000L without the hopper extension. The hopper outlet is operated by hydraulic cylinder. The up and down move of mould is driven by hydraulic. The seat of mould head is equipped with synchronized connecting rod so that both sides of two end of mould is up and down synchronously and reduce the ware between sleeves and columns.
机架成型机采用高强度钢结构，4根导向柱。布料台的高度可调，不加延伸部分的料仓容积为1000升。料仓门由液压缸驱动。上下模箱的运动由液压缸驱动，上模座装有同步连杆机构，确保两端同步升降，减少导套和立柱的磨损。
Filler box. The filler box is driven by twin-cylinders and synchronous connecting rod drives two arm of both side of box. In the filler box a hydraulic motor driven shaker is equipped so that the filling process is fast and wet concrete in the mould is well-distributed.
布料装置 布料盒采用双油缸驱动，同步连杆同时带动两侧前后运动，布料时运动平稳，无撞击，机件磨损小，不易漏料。布料装置装备有液压马达驱动的快速布料机构，布料更快、更均匀。
The compacting system consists of two twin-shaft heavy-duty special synchronous vibrators fixed on vibrating table, the vibrator having 2 synchronized unbalances and generating vertical oscillations. Due to this force the vibrating table, the pallet and the mould filled with concrete, move up and down. The pallet forced limited supports is designed. The pallet hits the limited supports while moving down. This shock increases the vibrating force working on the concrete and finally causes the compaction of the blocks. Amplitude of the vibrating table is controlled. Because of the limited supports the life of isolation rubber bush is prolong.
振动系统 采用两个双轴自同步式振动器的振动台。每个振动器由两组反向同步旋转偏心块组成。振动器产生的振动为垂直振动，砌块成型的激振力由振动器产生。栈板和充满物料的模具在此振动力的作用下上下运动。设计上增加了栈板的强制限位支撑，当向下运动时，栈板冲击限位支撑，冲击使激振力倍增，最终形成对砌块的振动压力。振动台的振幅可获得控制。这种方式可降低振动台隔振垫的疲劳损坏。
Pallet centering and positioning device It is hydraulic driven device. It can center and position the pallet on the vibrating table.
栈板对中和定位装置 增加了液压驱动的栈板自动对中和定位装置，确保成型时栈板位置准确，提高栈板的有效工作面积，避免了因栈板“漂移”对制品质量的影响。
Mould exchange device It is the auxiliary device for mould exchange and shorter the time of mould exchange .
快速换模装置 换模时间仅为原来的1/3，减少了人力，同时大大降低了换模过程对人员和设备损伤的机率。
The hydraulic drive unit, consisting of a large-sized oil tank, oil pump, electric motor and cooling fan, is installed together with the valve station beside of the block machine, which is separated with block machine and linked with soft heavy duty hydraulic pipes.
One Oil Pump is duplex one driven by 30kw motor, Japanese Yuken brand;
Valves are Japanese Yuken brand;
Hydraulic cylinders are Uranus products;
液压站 包括大容量油箱、液压泵、驱动电机和各种阀等集成安装在成型机旁。液压站独立于成型机，并与成型机用高强度液压管连接。
日本油研公司双联叶片泵，由30kw 电机驱动；
日本油研公司液压阀；
优瑞纳斯公司的液压缸。
Facing concrete device (2nd feeding device)
面料装置
It is for the manufacturing of products consisting of face concrete. The height of feed table with feed box is adjustable. Concrete storage hopper is 600L and its gate is operated by hydraulic cylinder. Filler box is driven by twin-cylinders and synchronous connecting rod drives two arm of both side of box.
For mould exchange and maintenance the 2nd feeding device is moved away from the block machine.
面料装置用于生产带面料的制品。布料盒及布料台高度可调。料仓容积600L，料仓门的开启关闭由液压缸驱动。布料盒采用双油缸驱动，同步连杆同时带动两侧前后运动。当更换模具或维修设备时，可将面料装置移离成型主机。
PLC control
PLC控制系统
Including power panel, control desk, monitor display and PC computer, the PLC control system has friend interface, data input and output, diagram display. The system can record production data and operation data. The English version of operation system is supplied.
控制系统包括电控柜、控制台，显示器和电脑。 控制系统具有良好的人机界面、数据输入输出功能、图形显示系统。控制系统可存储生产数据和操作数据。可提供英文操作界面。
The PLC itself is a Siemens product, S7. Other elements are from famous international company like Omron, ABB
PLC采用西门子公司产品。其它电子产品选用国际知名公司产品如欧姆龙、ABB。
Pos.2 Green block conveyor
湿产品输送机
As transport equipment on manufacturing wet side, designed for smooth transportation, driven by frequency controlled motor
Driven motor :2.2kw
Transport speed : 0.1—1m/s
湿边产品的输送装置，将湿产品平稳的送到升板机下。由变频调速电机驱动。
电机功率：2.2kw
运行速度: 0.1—0.6m/s
Pos.3 Rotating brush for green block
湿产品刷
Installed above Pos.2 conveyor for clean of the fresh products
Driven motor: 0.75kw
用于清洁湿产品的表面。
电机功率：0.75kw
Pos.4 Chain elevator
升板机
It is for left the pallet with green blocks to certain position. Frame is sectional steel design with two lateral safety grids. Supporting angles are fixed on bush roller chains. The Reit patent synchronous device driven by electric brake motor is equipped.
用于将带湿产品的栈板逐层提升至规定高度。采用型钢焊接的框架结构，两侧有安全护网，带支撑挂耳固定在链条上。采用瑞图专利同步技术，提升机构由制动电机驱动。
max. loading capacity :9000kg
stages no. : 12
stage distance :381mm
pallets per stage : 2
motor : 7.5kW
travel speed:0.1m/s
最大载荷：9吨
提升层数：12层
层间距：381mm
每层栈板数：2
电机功率：7.5kw
提升速度: 0.1m/s
Pos.5 Finger car
子母车
It is used for the transport of the pallets with fresh products from the chain elevator to the curing racks or chambers and for returning the cured products to the chain lowerator.
从升板机内将带湿产品的栈板送入养护窑，然后将带养护好产品的栈板送入降板机内。
max. loading capacity :9000kg
stages no.: 12
stage distance :381mm
pallets per stage : 2
pressure of hydraulic system:8MPa
最大载荷：9吨
提升层数：12层
层间距：381mm
每层栈板数：2
液压系统压力:8MPa
The finger car assembly consists of:
Platform car: welded heavy duty steel frame with large flanged wheels and locking device. Driven by 7.5 kW frequency controlled brake motor manufactured by SEW.
Finger car: With lifting frame and attached forks driven by hydraulic cylinder. Driven by 5.5kW frequency controlled brake motor manufactured by SEW.
子母车包括：
母车：重型焊接钢结构，大型法兰轮组，电机驱动的定位锁紧装置。由7.5kw的SEW变频调速驱动电机驱动。
子车：框架式升降叉架由液压缸驱动。由5.5kw的SEW变频调速驱动电机驱动。
Pos. 6 Chain lowerator
降板机
The same technical data as chain elevator, which is lowerate the pallet with the cured products.
与升板机的技术性能一样，只是运转方向相反，用于将养护好的产品降下进行码垛。
Pos.7 Dry block conveyor
节距输送机
It is a fixed distance pawls advance device as transport system on the manufacturing dry side. Driven by 3kW gear motor. The manufacturer of motor is Huangyan Motor Plant.
以固定节距把干产品输送到码垛机下。3kW电机驱动。电机是浙江黄岩电机厂的产品。
Pos.8 Auto cuber
全自动码垛机
For taking off the cured products from the return conveying system and to build block cubes on the adjoining transport system.
Lifting capacity: 650kg
Executive cubing height: 1200mm
Cubing layer:6-20 layer
Pressure of hydraulic station: 12MPa
Motor of hydraulic pump: 18.5kw
Lifting stroke: 1500mm
Portal frame is in welded design. The lifting frame column with hydraulically operated lifting device. At the end of the lifting device a rotating device is attached, which is driven by motor. The 4-sided product clamp is operated hydraulically.
Complete with hydraulic station, placed beside the cuber including oil cooler and oil heating.
将由输送系统转运过来的已经养护好的产品进行整理码垛。
提升重量：650kg
有效码垛高度：1200mm
码垛层数：6-20层
液压压力：12MPa
液压泵功率：18.5kw
最大提升行程：1500mm
桥式支撑框架结构，码垛头为4柱框架结构，码垛头的提升装置为液压驱动。码垛头为四面对产品夹紧，其旋转为电机驱动。四面夹紧装置液压缸驱动。液压站位于码垛机的旁边，带有冷却和加热装置。
Pos.9 Pallet cleaning brush
栈板刷
It is rotating brush to clean pallets driven by 0.75kw motor.
用于清洁栈板表面。由0.75kw电机驱动。
Pos.10 Pallet turning device
栈板翻转装置
It is for turning the empty and cleaned pallets driven by 0.75kw motor.
用于将空栈板翻转。由0.75kw电机驱动。
Pos.11 Scrapper for steel pallets
钢栈板清洁装置。
It is a scrapper to clean the face of steel pallets. It is equipped with wear resistance blade.
用于清洁钢栈板的表面。带有耐磨刀刃。
Pos.12 Pallet Cross transfer device
栈板转送装置
It is designed as fixed distance pawls advance device as pallet return system to pallet magazine of the block machine.
以固定节距将空栈扳回送到成型机后的栈板仓内。
Drive motor :3kw
电机功率：3kw
Pos.13 Pallet hopper
栈板仓
It is designed to store 3 pallets.
用于储存3块栈板。
Pos.14 Pallet oil device
栈板浸油装置
It is designed form oiling the empty pallet.
用于给栈板上油。
Pos.15 Product pallet magazine
货盘仓
It is designed for store the product pallet and timed placing the pallet on the slat conveyor.
货盘仓用于存放堆放成品的货盘，货盘仓位于成品输送机的上面。
Pos. 16 Slat conveyor
成品输送机
It is for transporting and storing cubed blocks.
Driven motor: about 11kw with frequency control system.
Lengths: about 17m
The conveyor consists of a frame with transversal connections, the transporting chain with supports and the drive unit.
用于传送和堆放已码垛的产品。
电机功率：约11kw 带变频调速。
长度: 约17m
包括：支架、传送链及支撑、驱动机构。
Pos. 17 Mixing and Batching plant
配料搅拌站
17.1 Aggregate hoppers (for base concrete)
骨料仓(底料)
3×12m3
17.2 Weigh batching belt (for base concrete)
称重皮带（底料）
Weighing capacity称重能力: 1000kg
Dynamic accuracy称重精度: ±2%
Driven motor驱动电机功率: 5.5kw
Effective transport capacity有效输送量: 300ton/h
17.3 Aggregate skip hoister (for base concrete)
骨料提升机（底料）
It is for transport the batching aggregate to the mixer.
将称重好的骨料送入搅拌机内。
Hopper提升斗: 1500L
Driven motor驱动电机: 7.5kw
17.4 2 cement silos (for base mixer) (customer makes locally, free charge of us)
2 套水泥筒仓(用于底料搅拌机)
The cement silos are 60 tons per silo with air pad, support, level indicator and dust collector. They are to be supplied in semi-assembled to be welded at the buyer job site. The diameter is 2800mm. The total height is about 17m.
每个筒仓60吨。带有环吹破拱装置、支腿、料位计和收尘装置。筒仓为半成品，在买方在现场焊接。筒仓直径为2800mm，总高度约为17m.
17.5 2 cements screws( for base mixer)
2 套螺旋输送机(用于底料搅拌机)
Technical data技术参数:
Diameter直径: 168mm
Conveying length approx.长度约: 7000mm
Driven motor驱动电机: 4kw
Capacity输送能力: 20ton/h
17.6 Cement weigh batcher for base mixer
底料水泥称重仓
Weighing capacity称重能力: 750kg
Hopper volume称重仓容积:1000L
Dynamic accuracy称重精度: ±2%
Weighing hopper is lodged on 3 load cells. The amplifier, feeding device with dust collar, magnetic vibrator, pneumatically operated throttle valve shutter are included.
称重仓带有3个传感器。系统包括：放大器、进料装置和收尘包、振动器、放料气阀。
17.7 Aggregate hoppers (for face concrete)
骨料仓(面料)
1×12m3
17.8 Weigh batching belt (for face concrete)
称重皮带（面料）
Weighing capacity称重能力: 500kg
Dynamic accuracy称重精度: ±2%
Driven motor驱动电机功率: 4kW
Effective transport capacity有效输送量: 300ton/h
17.9 Aggregate skip hoister（For face concrete）
骨料提升机（面料）
It is for transport the batching aggregate to the mixer.
将称重好的骨料送入搅拌机内。
Hopper提升斗: 900L
Driven motor驱动电机: 2.2kw
17.10 2 Planetary mixers (one for base concrete, one for face concrete)
2 个立式行星搅拌机(1套用于底料搅拌，另1套用于面料搅拌)
Base mix底料搅拌机: Planetary mixer立式行星搅拌机JN1000
Technical data技术参数:
Loading capacity进料:1500L
Compacted concrete per batch出料: 1000 L
Stars no.行星: 1
Power电机功率: 45kw
Face mix面料搅拌机: Planetary mixer立式行星搅拌机 JN250
Technical data技术参数:
Loading capacity进料: 375 L
Compacted concrete per batch出料: 250 L
Stars no.行星: 1
Power电机功率: 7.5kw
Mixer features 搅拌机特性:
Interchangeable wear resistance linings, Reversible mixing blades, Water distribution ring with spray nozzles, Inspection covers for easy cleaning and maintenance.
可通用的耐磨衬板，可翻转的搅拌叶片。注水喷嘴分布在环形水管上，检查孔方便检查和维修。
17.11 Mixer platform
搅拌平台
For the JN1000 and JN250 mixers.
支撑JN1000和JN250搅拌机。
17.12 2 wet concrete conveying belts
2 套出料皮带
For the transport of the base and face mix from the mixer to the storage hoppers of block machine.
用于将搅拌好的底料和面料送入成型机的底料仓和面料仓。
Driven motor驱动电机功率: 5.5kw
17.13 2 Supports of the wet concrete conveying belt.
2 套出料皮带的支撑架
17.14 Water metering and moisture measurement
注水与测湿系统
Hydronix moisture measurement by microwave is equipped for two mixers, one microwave sensor inside of each mixer. Two micro-water-pump is used to metering the water into mixers. Control computer for the fully automatic water dosing for 2 mixers.
每个搅拌机都装备有Hydronix微波测湿仪，微波测湿探头安装在搅拌机内。通过微型水泵进行注水。电脑对2个搅拌机的测湿和注水进行全自动的控制。
Pos.18 Electric control group
电器控制系统
The electric control group includes five parts: for mixing and batching, for block machine, for finger car, for cuber and transport system.
The Siemens Siematic S 7 PLC and the power unit is housed in a control desk which includes joy-sticks for manual machine operation and an integrated Siemens display for data in- and output as well as error diagnosis system. Colour monitor is equipped with friend interface and diagram display. The control group is linked through PC computer.
电控系统包括5个控制单元：配料搅拌、成型机、子母车、码垛机和输送系统。
采用西门子Siematic S7 PLC可编程控制系统，与电源系统一齐集成在控制柜中，控制柜配有各种控制按钮和西门子显示装置，配备有彩色显示屏，具有良好的人机界面和图形显示。通过界面实现数据的输入输出。各控制单元通过计算机集成。具有故障诊断功能。
18.1 Electric control for mixing and batching
配料搅拌系统的控制
Automatically control base and face concrete batching and weighing, water metering and moisture measuring, mixing and transporting to block machine.
自动控制底料和面料的配料称重、测湿注水、搅拌和输送到成型机。
18.2 Electric control for block machine
成型机的控制
Referring to Pos.1. 参见工位1。
18.3 Electric control for the finger car
子母车的全自动控制
The Siemens Siematic S 7 PLC and the power unit is integrated into a control desk which includes joy-sticks for manual machine operation and a Siemens digital display for data in- and output as well as error diagnosis system.
采用西门子的Siematic S 7 PLC，PLC和动力单元等均安装在独立电控柜中，电控柜上由各种按钮和控制手柄用于手动操作。西门子控制显示系统可进行数据的输入和输出，并带有故障诊断功能。
18.4 Electric control for cuber.
码垛机的控制系统
The Cuber, including Slat Conveyor and Product Pallet Magazine, is controlled by the Siemens Siematic S 7 PLC. The control desk includes joy-sticks for manual machine operation and a Siemens digital display for data in-put and out-put as well as error diagnosis system.
码垛机（包括成品输送机和货盘仓）由西门子的Siematic S 7 PLC控制。电控柜上有各种按钮和控制手柄用于手动操作。西门子控制显示系统可进行数据的输入和输出，并带有故障诊断功能。
18.5 Electric control for transport system
输送系统的控制系统
For the control of: Green block belt conveyor, Rotate brush, Chain elevator, Chain lowerator, Dry block conveyor, Pallet cleaning brush, Pallet turning device, Pallet cross transfer device, Pallet hopper and Pallet oiling device，Pallet scraper
用于控制：湿产品输送机、产品刷、升板机、降板机、节距输送机、栈板刷、栈板翻转装置、栈板转送装置、栈板仓、栈板浸油装置和栈板清洁装置。
